SDBS协同热化学清洗法对钻井油泥的深度脱油研究
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Research on Deep Oil Removal from Drilling Sludge Using SDBS-Assisted Thermochemical Cleaning
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    摘要:

    针对钻井油泥中油、水相与固体颗粒高度混杂所形成的稳定油-水-固体乳化体系,进而导致的油水分离困难、脱油处理难度大等问题,以高含油率的钻井油泥为研究对象,以Na2CO3溶液和乙醇作为助剂,采用十二烷基苯磺酸钠(SDBS)协同热化学洗法,通过系统调控液固比、搅拌时间、加热温度和表面活性剂浓度等参数,筛选出最佳脱油条件。结果表明,在液固比为3∶1、搅拌时间为60 min、温度为70 ℃、0.8%SDBS的条件下,钻井油泥残油率由11.3%降至1.7%。处理后钻井油泥外观由黑褐色黏稠块状转变为褐色松散粉末或小颗粒,平均粒径由4.8 μm降至1.3 μm,水接触角由109°降低至85°,Zeta电位由–41.3 mV提升至–22.5 mV,生物毒性仅为原始钻井油泥的29.8%。以上分析表明,SDBS协同热化学清洗法不仅有效破坏了油膜结构,降低了乳化体系的稳定性与界面张力,同时,调节了颗粒表面电荷分布,削弱了颗粒之间的吸附和团聚作用,从而显著提升了脱油效率并降低了生物毒性。该方法为钻井油泥及包装废水中油–水–固体乳化体系的破乳与油相去除提供了理论依据和技术支撑。

    Abstract:

    To address the challenge posed by the highly stable oil-water-solid emulsified structure formed by the intimate mixing of oil, water, and solid particles in drilling sludge, which makes oil-water separation and oil removal difficult, the high oil-content drilling sludge was employed as the research object. A synergistic thermo-chemical washing process was developed using sodium dodecyl benzene sulfonate (SDBS) as the surfactant, assisted by Na2CO3 solution and ethanol. By systematically optimizing key parameters, including the liquid-to-solid ratio, stirring time, heating temperature, and surfactant concentration, the optimal oil removal conditions were determined. The results revealed that, under the conditions of a liquid-to-solid ratio of 3∶1, a stirring time of 60 min, heating temperature of 70 ℃, and 0.8% SDBS, the residual oil content of the sludge decreased from 11.3% to 1.7%. After treatment, the appearance of the oily sludge transformed from a dark brown viscous mass to a loose brown powder or fine granules. The average particle size decreased from 4.8 μm to 1.3 μm, the water contact angle decreased from 109° to 85°, the Zeta potential increased from -41.3 mV to -22.5 mV, and the biological toxicity dropped to only 29.8% of that of the untreated sludge. These findings demonstrate that the SDBS-assisted thermo-chemical washing process effectively disrupts the oil film structure, reduces the stability and interfacial tension of the emulsified system, and modifies the surface charge distribution of the particles, thereby weakening their adsorption and aggregation. As a result, the oil removal efficiency is significantly enhanced, and the biological toxicity is substantially reduced. This method provides both theoretical and technical support for the demulsification and oil-phase removal of oil-water-solid emulsified systems in drilling oily sludge and related washing wastewater.

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洪孝挺,张雪钢,解贵云. SDBS协同热化学清洗法对钻井油泥的深度脱油研究[J].包装学报,2025,17(6):19-28.

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  • 在线发布日期: 2025-12-19
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