高油墨适配性核壳型丙烯酸酯底涂乳液的制备及性能
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TB324;TQ433.4+36

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Preparation and Properties of Core-Shell Acrylate Base Emulsion with High Ink Compatibility to BOPET Film
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    摘要:

    针对BOPET薄膜印刷底涂用丙烯酸酯乳液存在涂层附着力不足、水性/溶剂型油墨印刷适配性差等问题,以丙烯酸丁酯(BA)、甲基丙烯酸甲酯(MMA)为基础单体,协同引入丙烯酸异冰片酯(IBOA)、丙烯酸四氢呋喃酯(THFA)、脲基丙烯酸酯(WAM-3)等功能单体及三羟甲基丙烷三甲基丙烯酸酯(TMPTMA)及双丙酮丙烯酰胺(DAAM)可交联单体,通过半连续种子乳液聚合,构建了核壳两相差异化交联密度及表面活性的丙烯酸酯乳液。研究了壳层玻璃化转变温度(Tg)及核壳质量比、壳层中功能单体含量对BOPET薄膜上涂层附着力的影响,以及功能单体和交联单体在核壳层分布对水性及溶剂型油墨在涂层上附着适配性。优化体系参数后,当核层Tg为-15 ℃、壳层Tg为25 ℃、核壳质量比为3:7时,涂层与基材呈现最佳界面结合性能,附着性能为0级。壳层中IBOA质量分数为9.8%、THFA为0.6%、WAM-3为0.8%、TMPTMA为2.4%、核壳层中后交联单体DAAM分别为2%和5%时,制备的核壳结构型丙烯酸酯乳液对BOPET薄膜底涂后,对水性油墨及溶剂型油墨均呈现最佳印刷附着的0级效果。

    Abstract:

    The acrylic emulsion used for primer coating in BOPET film printing faces issues such as insufficient coating adhesion and poor compatibility with water/solvent-based inks, and semi-continuous seeded emulsion polymerization was employed. Using butyl acrylate (BA) and methyl methacrylate (MMA) as base monomers, functional modifying monomers such as isobornyl acrylate (IBOA), tetrahydrofurfuryl acrylate (THFA), and ureido acrylate (WAM-3), as well as crosslinkable monomers like trimethylolpropane trimethacrylate (TMPTMA) and diacetone acrylamide (DAAM), a core-shell acrylate emulsion with differentiated crosslinking density and surface activity was constructed. The effects of the shell layer’s glass transition temperature (Tg), core-shell mass ratio, and functional monomer content in the shell layer on the interfacial adhesion of BOPET films were investigated. The distribution of functional and crosslinkable monomers in the core and shell layers and their impacts on the adhesion compatibility of water-based and solvent-based inks on the coating were also studied. After optimizing the system parameters, the best interfacial bonding performance was achieved when the core Tg was -15 ℃, the shell Tg was 25 ℃, and the core-shell mass ratio was 3:7, and the adhesion performance was grade 0. When the shell layer contained 9.8% IBOA, 0.6% THFA, 0.8% WAM-3, and 2.4% TMPTMA, with post-crosslinking monomer DAAM at 2% in the core and 5% in the shell, the prepared core-shell structure acrylate emulsion demonstrated the best printing adhesion, rated as grade 0, for both water-based and solvent-based inks on BOPET film primers.

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赵鑫锋,倪新颖,倪华钢,戴志锋,叶 鹏,汤志柯.高油墨适配性核壳型丙烯酸酯底涂乳液的制备及性能[J].包装学报,2025,17(5):82-90.

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  • 在线发布日期: 2025-10-22
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