基于机器视觉技术的化肥袋智能码垛系统
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Intelligent Palletizing System for Fertilizer Bags Based on Industrial Robot and Vision
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    摘要:

    在化肥袋的码垛过程中,传统作业模式如人工搬运、用专用设备码垛存在垛型一致性难以保证、结构稳定性欠佳及作业效率低下等问题。为了解决这些问题,设计了一套智能码垛系统。该系统的核心控制器为西门子的S7-1215C DC/DC/DC PLC。工业机器人作为执行器,其末端装备了专门设计的化肥袋夹持器,负责抓取和码垛化肥袋。PLC通过Profinet通信方式连接M-410iB/140H型发那科工业机器人和海康威视视觉单元。封口机对灌装完成的化肥袋进行封口处理后,视觉单元负责智能识别传送带上的化肥袋种类,并实时定位,工业机器人根据视觉单元提供的坐标信息抓取化肥袋,并按照上位机指令的垛型进行精确码垛。实践证明,本系统成功实现了化肥袋的自动传送、视觉识别定位、自动抓取及按垛型码垛功能。该系统具有码垛速度快、码垛质量好及运行稳定等优点,显著提升了设备自动化水平,对化肥生产企业实现化肥袋包装的自动化生产具有重要的推动作用。

    Abstract:

    During the palletizing process of fertilizer bags, traditional operation modes such as manual handling and the use of dedicated palletizing equipment have problems such as difficulty in ensuring the consistency of stack shapes, poor structural stability and low operation efficiency. To solve these problems, an intelligent stacking system for fertilizer bags was designed using Siemens’S7-1215C DC/DC/DC PLC as the core controller. As the actuator, the industrial robot is equipped with a specially designed fertilizer bag holders at its end, which is responsible for grasping and stacking the fertilizer bags. The PLC is connected to the Fanuc M-410iB/140H industrial robot and the Hikvision vision unit through the Profinet communication mode. After the sealing machine seals the filled fertilizer bags, the visual unit is responsible for intelligently identifying the types of fertilizer bags on the conveyor belt and positioning them in real time. The industrial robot grabs the fertilizer bags based on the coordinates sent by the visual unit and precisely stacks them according to the stack shape instructed by the upper computer. The results show that this system has successfully realized the functions of automatic transmission, visual recognition and positioning, automatic grasping and palletizing by stack type of fertilizer bags. The system has the advantages of fast stacking speed, good palletizing quality and stable operation, significantly improving the level of equipment automation. It plays an important role in promoting the realization of automated production of fertilizer bag packaging in fertilizer production enterprises.

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张 飞,邓海娜,李庆山,王 涵.基于机器视觉技术的化肥袋智能码垛系统[J].包装学报,2025,17(5):68-72.

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  • 在线发布日期: 2025-10-22
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