基于双电子凸轮算法的枕式包装机控制系统
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TB486;TP273

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浙江省“尖兵领雁+X”研发攻关计划项目(2024C01124)


Design of Pillow Packaging Machine Control System Based on Dual Electronic Cam Algorithm
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    摘要:

    针对枕式包装机三轴协同控制时,刀轴和膜轴、料轴和膜轴出现运动不同步影响包装质量的问题,以自研运动控制器(Motion-Control-V-3.3)为控制核心,设计基于双电子凸轮算法的枕式包装机控制系统。根据凸轮运动规律,建立数学模型,并对5次多项式电子凸轮曲线进行优化,以解决膜轴、料轴、刀轴三轴协调同步问题。同时,对三轴零位进行周期性补偿,以弥补机械误差的影响。实验结果表明,在加工膜长为80~320 mm的薄膜、工作速度小于120 包/min(线速度约9600 mm/min)时,系统误差在±0.5 mm之间,且包装产品没有出现破损情况。本双凸轮控制系统是有效和可行的。

    Abstract:

    Aiming at the problem that the movement of the knife axis and the film axis, the material axis and the film axis appear to be out of synchronisation which affects the quality of packaging when the three axes of pillow packaging machine are controlled in coordination, the pillow packaging machine control system based on the double electronic cam algorithm is designed with the self-developed motion controller (Motion-Control-V-3.3) as the control core. According to the cam movement law, the mathematical model is established and the 5th polynomial electronic cam curve is optimised to solve the problem of coordinated synchronization of three axes, namely the film axis, material axis and knife axis. At the same time, the three-axis zero position is periodically compensated to make up for the influence of mechanical error. The experimental results show that the system error is between ±0.5 mm and there is no breakage of packaged products when processing films with a film length of 80~320 mm and a working speed of less than 120 packages/min (line speed of about 9600 mm/min). This double cam control system is effective and feasible.

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陈坤龙,彭来湖,陈伟杰,杨平闯.基于双电子凸轮算法的枕式包装机控制系统[J].包装学报,2025,17(1):61-70.

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  • 在线发布日期: 2025-01-24
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