双相Ti-48Al-2Cr-2Nb合金电解加工表面 微观形貌演变研究
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湖南省自然科学基金资助项目(2018JJ4067,2020JJ4271)


The Microstructure Evolution of Two-Phase Ti-48Al-2Cr-2Nb Alloy During Electrochemical Machining
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    摘要:

    针对各向异性合金材料电解加工过程中,加工表面形貌难以控制的问题,利用位置函数建立双相Ti-48Al-2Cr-2Nb合金微观材料模型,进而建立电解加工仿真微观物理模型,分析加工表面微观形貌随宏观工艺参数演变的规律。研究结果表明:电解液流速在14.7~23.4 m/s、进给速度在1.7~2.3 mm/min范围内,随着电解液流速和进给速度的增加,加工表面粗糙度Ry越低;当加工电压为21 V、进给速度为2.3 mm/min、电解液流速为23.4 m/s时,加工表面最光洁,Ry值达最小,为0.677 μm。从微观形貌演变仿真可以看出,获得最光洁加工表面经历了先粗化后抛光的过程。

    Abstract:

    During electrochemical machining process, it is difficult to control the shape of the machined surface of anisotropic alloy materials. Therefore, the position function was used to establish the micro-material model for two-phase Ti-48Al-2Cr-2Nb alloy, and then the electrochemical machining simulation micro-physical model was set up. The influences of the macro-process parameters on the evolution behavior of surface micro-morphology were investigated. The results showed that when the electrolyte flow rate and feed rate were in the range of 14.7~23.4 m/s and 1.7~2.3 mm/min respectively, the roughness Ry of the machined surface decreased with the increase in the flow rate and feed rate. The smoothest surface (Ry=0.677 μm) was obtained under the condition of the voltage being 21 V, the feed rate 2.3 mm/min and the electrolyte flow rate 23.4 m/s. The simulation of micro-morphology evolution showed that the most polished surface had undergone a process of roughening and polishing.

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马新周,罗志坚,胡纯蓉,李文元,廖翠姣.双相Ti-48Al-2Cr-2Nb合金电解加工表面 微观形貌演变研究[J].包装学报,2020,12(4):45-56.

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  • 收稿日期:2020-03-08
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  • 在线发布日期: 2020-10-15
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