反向挤压7075/SiCp复合材料中SiC颗粒 断裂失效的数值模拟研究
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国家自然科学基金资助项目(51574118),湖南省教育厅科研基金资助项目(16C0899)


Numerical Simulation of Fracture Failure of SiC Particles During Backward Extrusion Process of 7075/SiCp Composites
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    摘要:

    应用Deform-2D有限元软件,在挤压温度为300~450 ℃,挤压比为4~64,挤压速度为2~30 mm/s时,对喷射沉积7075/SiCp复合材料反向挤压过程中,SiC颗粒的转动与断裂失效进行了数值模拟。研究结果表明:在反向挤压过程中,SiC颗粒的转动是由基体合金的不均匀流动造成的;离中心轴线越远,流动不均匀性及SiC颗粒的转动倾向越大;基体的流动不均匀程度随挤压速度的增大和挤压比的升高而增大。在反向挤压过程中,SiC颗粒随基体运动不协调时,在较大应力作用下易发生断裂失效,且坯料外侧断裂失效分数大;当挤压比为4~25,挤压温度为400~450 ℃时,SiC颗粒断裂失效分数较小。当挤压比为16时,不同挤压温度下合理的挤压速度范围应控制在t=400 ℃、v<30 mm/s,t=425 ℃、v<20 mm/s,t=450 ℃、v<5 mm/s。

    Abstract:

    In order to study the rotation and the fracture failure of SiC particles during backward extrusion process of 7075/SiCp composites prepared by spray deposition,the Deform-2D finite element simulation was applied in the extrusion temperature range of 300~450 ℃, extrusion ratio range of 4~64 and extrusion speed range of 2~30 mm/s. The results showed that the rotation of SiC particles was caused by the uneven flow of the matrix alloy in the process of backward extrusion. The farther away from the central axis, the greater the flow inhomogeneity and the rotation tendency of SiC particles, and the degree of flow inhomogeneity increased with the increase of extrusion speed and extrusion ratio. During the process of backward extrusion, the fracture failure might occur under large stress if the SiC particles were not coordinated with the matrix movement, and higher fracture failure fraction occured in the outerlayer. The fracture failure of SiC particles could be avoided to the utmost extent at extrusion ratio of 4~25 and extrusion temperature of 400-450 ℃. Under the extrusion ratio of 16, the advisable extruding speed should be controlled in the range of t=400 ℃、v<30 mm/s,t=425 ℃、v<20 mm/s and t=450 ℃、v<5 mm/s

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陈 爽,陈 义,吴红丹,张 辉.反向挤压7075/SiCp复合材料中SiC颗粒 断裂失效的数值模拟研究[J].包装学报,2020,12(4):22-29.

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  • 收稿日期:2020-06-02
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  • 在线发布日期: 2020-10-15
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