Q420NH钢表面锈层稳定化处理与保护性锈层形成分析
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国家自然科学基金资助项目(52271177);湖南省科技创新领军人才项目(2021RC4036);湖南省自然科学基 金资助项目(2022JJ50080,2023JJ50181);国防科技重点实验室基金资助项目(6142005200305)


Analysis of Q420NH Steel Surface Rust Layer Stabilization Treatment and Protective Rust Layer Formation
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    摘要:

    采用主要成分为NaHSO3、FeSO4、CuSO4、NiSO4和Na2HPO4的稳定化处理剂对Q420NH钢表面进行稳定化处理,通过干/湿交替循环腐蚀实验(CCT),并借助SEM、EDS和XRD等分析测试手段,对比研究了Q420NH钢稳定化处理与未稳定化处理后表面锈层的显微结构及形成机理。研究结果表明,在64周期的腐蚀实验中,稳定化处理试样的瞬时腐蚀速率高于未稳定化处理试样;稳定化处理试样锈层主要成分为α-FeOOH、γ-FeOOH、β-FeOOH和Fe3O4/γ-Fe2O3,在64周期时,稳定化处理试样锈层中α-FeOOH的含量为28%,较未处理试样增加了50%;稳定化处理的耐候钢试样锈层中,Cr、Ni元素在锈层与基体结合处及锈层内部均有明显富集,锈层的自腐蚀电位由未处理试样的-0.619 V提高到稳定化处理后的 -0.530 V,锈层电阻由172 Ω·cm2提高到365 Ω·cm2。因此,稳定化处理对促进耐候钢表面保护性锈层的形成具有较好的促进作用。

    Abstract:

    Q420NH steel surface was stabilized by using stabilizing treatment agent with main components of NaHSO3, FeSO4, CuSO4, NiSO4 and Na2HPO4, and the microstructure and formation mechanism of the surface rust layer on the stabilized and un-stabilized surfaces of Q420NH steel were comparatively investigated by the alternating wet dry cyclic corrosion test (CCT), and by the means of analytical tests such as SEM, EDS and XRD. The microstructure and formation mechanism of the rust layer on the surface of Q420NH steel after stabilization treatment were compared with those without stabilization treatment by means of SEM and XRD. The results show that in the 64-cycle corrosion experiment, the instantaneous corrosion rate of the stabilized specimen was higher than that of the unstabilized specimen. The main composition of the rust layer of the stabilized specimen is mainly α-FeOOH, γ-FeOOH, β-FeOOH, and Fe3O4/γ-Fe2O3, and in the 64-cycle corrosion experiment, the content of α-FeOOH in the rust layer of the stabilized specimen was 28%, which increased by 50% compared with that of the unstabilized specimen, and the content of α-FeOOH in the rust layer of the stabilized specimen was 28%, which increased by 50% compared with the unstabilized specimen. At 64 cycles, the content of α-FeOOH in the rust layer of the stabilized specimen was 28%, which increased by 50% compared with that of the untreated specimen. In the rust layer of the stabilized weathering steel specimen, the elements of Cr and Ni were obviously enriched in the combination of the rust layer with the substrate and inside the rust layer, and the self-corrosion potential of the rust layer was increased from -0.619 V in the untreated specimen to -0.530 V in the stabilized specimen, and the resistance of the rust layer was increased from 172 Ω·cm2 to 365 Ω·cm2. Therefore, stabilization is has a good effect on promoting the formation of protective rust layer on the surface of weathering steel.

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王季文,阳建君,李祥刚,罗 登,范才河,李芳芳,尚成嘉,刘 东. Q420NH钢表面锈层稳定化处理与保护性锈层形成分析[J].包装学报,2023,15(6):44-55.

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  • 收稿日期:2023-05-12
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  • 在线发布日期: 2024-01-05
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