多脉冲飞秒激光精修面齿轮的烧蚀形貌研究
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Study on Ablative Morphology of Gear Finishing by Multi-Pulse Femtosecond Laser
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    摘要:

    针对材质为18Cr2Ni4WA的面齿轮,采用飞秒脉冲激光烧蚀来提高其表面质量。建立电子-自旋-晶格三温复耦合模型,预测分析面齿轮材料电子、自旋和晶格单脉冲能量效应下的温度变化过程;结合多脉冲能量累积效应,进行面齿轮材料在激光能量密度为1.035~5.252 J/cm2下烧蚀凹坑直径和深度演变规律的预测与实验分析。研究结果表明:脉冲数的增加并不会持续增大面齿轮表面的平衡温度,基本在30个脉冲时就保持不变;能量密度的增加会使烧蚀凹坑直径和深度持续变大,但变大的速率会持续降低;烧蚀凹坑形貌在能量密度为2.467 J/cm2时最好;过大的扫描道间距会使被加工表面粗糙度值增加,扫描道间距为25 μm时粗糙度值最低为0.185 μm。

    Abstract:

    Femtosecond pulsed laser ablation was used to improve the surface quality of 18Cr2Ni4WA face gear. A three-temperature coupling model of electron-spin lattice was established to predict and analyze the temperature changes of face gear materials under the single pulse energy effects of electron, spin and lattice. Combined with the multi-pulse energy accumulation effect, the evolution law of the ablative pit diameter and depth of the face gear material was predicted and analyzed experimentally at the laser energy density of 1.035 J/cm2 to 5.252 J/cm2. The results show that the equilibrium temperature of the face gear surface does not continuously increase with the increase of pulse number, and basically remains unchanged at 30 pulses. With the increase in energy density, the diameter and depth of ablative pits will continue to increase, but the rate of increase will continue to decrease. The best shape of ablative pits is with the energy density of 2.467 J/cm2. The roughness value of the machined surface increases with a large sweep spacing, and the minimum roughness is 0.185 μm when the distance between the scanning paths is 25 μm.

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明兴祖,贾松权,李 湾,周 贤,黎 超,袁 磊.多脉冲飞秒激光精修面齿轮的烧蚀形貌研究[J].包装学报,2023,15(2):23-33.

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  • 收稿日期:2022-05-02
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  • 在线发布日期: 2023-05-12
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