基于化学镀银法制备尼龙6/银复合材料
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国家自然科学基金资助项目(51704108),湖南省自然科学基金资助项目(2018JJ3126), 中国博士后科学基金资助项目(2019M652798),湖南省教育厅优秀青年基金资助项目(18B293),湖南省学位与研究生教育改革研究基金资助项目(2019JGZD067)


Preparation of Nylon 6/Ag Composites Based on Electroless Silver Plating Method
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    摘要:

    为增加尼龙基体和银镀层之间的界面结合力,将机械打磨引入到传统的化学镀工艺中,并利用 无毒、环保的葡萄糖溶液作为施镀过程中的还原剂,代替传统化学镀中常用的甲醛溶液,快速制备了尼 龙6/银复合材料。利用X射线衍射(XRD)、扫描电子显微镜(SEM)分别对尼龙6/银复合材料的物相及显 微形貌进行了表征;并研究了化学镀工艺对施镀过程的影响,着重研究了施镀温度、施镀时间、硝酸银 溶液(主盐)浓度及葡萄糖溶液(还原剂)浓度对银镀层厚度的影响。结果表明,银镀层的厚度随着硝 酸银浓度、葡萄糖浓度、施镀时间、施镀温度的升高整体呈先增大后减小的趋势。过高的施镀温度、硝 酸银浓度及葡萄糖浓度会使镀液中的还原反应速率过快,不利于银粒子在尼龙6基材上的沉积,从而引起 银镀层厚度的下降;过长的施镀时间会使银镀层表面出现很多划痕,从而导致银镀层质量的下降。通过 优化施镀工艺参数,得到银镀层厚度可控的尼龙6/银复合材料。

    Abstract:

    In order to enhance the interface bonding strength between nylon substrate and silver coating, mechanical polishing was introduced into the traditional electroless plating process, and non-toxic and environmentally friendly glucose solution was used as reducing agent to replace formaldehyde, which was most commonly used in electroless plating. After the rapid preparation of nylon 6/Ag composites, X–ray diffraction (XRD) and scanning electron microscope (SEM) were employed to investigate the composite phases and microstructure respectively. Moreover, effects of plating temperature, plating time, concentrations of silver nitrate solution (main salt) and glucose solution (reducing agent) on thickness of silver coating were studied. The results showed that the thickness of the silver plating layer increased firstly and then decreased with the increase of silver nitrate concentration, glucose concentration, plating time and plating temperature. Overly high plating temperature, silver nitrate concentration and glucose concentration would expedite the reduction reaction rate in the plating solution, which led to the decrease in the thickness of the silver plating layer as the silver ion concentration in the plating solution would self-decompose and the stability of the solution would deteriorate. Plenty of scratches would appear on the surface of plating layer when the plating time was overlong, leading to quality reduction in the plating layer. By optimizing the experimental parameters, nylon 6/Ag composites with tunable coating thickness were obtained.

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曹鹏飞,刘少敏,夏 勇,凌菁蔚,孙翱魁.基于化学镀银法制备尼龙6/银复合材料[J].包装学报,2019,11(5):31-37.

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  • 收稿日期:2019-07-29
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  • 在线发布日期: 2019-12-23
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