可连续生产的生物质包装材料配方与工艺研究
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江苏省高等学校大学生实践创新训练计划基金资助项目(201410295039X),江南大学卓越课程建设基金资助项目(江大教[2013]221号)


Study on Formula and Process of Continually Producible Biomass Packing Material
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    摘要:

    目前国内外对于生物质包装材料的研究多采用热压成型工艺,以淀粉、纤维及增塑剂等为基材进行制备,其生产效率较低,且原料中一般都含有对环境有害的成分。因此,以绿色环保的废纸纤维、淀粉生物质材料、丙三醇等为原料,采用正交试验法,研究了一种可连续生产的环保型生物质包装材料挤出式加工最佳工艺及其配方。结果表明:生产环保型生物质包装材料的最佳配方为质量分数为11%的淀粉、11%的丙三醇、78%的废纸纤维,且原材料的含水率为80%;最佳工艺为螺杆挤出机的3段温度分别设定为65,65,80 ℃,螺杆转速为45 r/min。在选定的最佳配方与工艺条件下,所制备的生物质包装材料试样的性能最优,并可实现连续生产。

    Abstract:

    At present, hot briquetting technology is normally used in domestic and overseas research of biomass packing materials which are prepared with starch, fiber and plasticizing agent as the base materials. Due to its production inefficiency and environmentally harmful elements in raw materials, by adopting orthogonal experiment method, the optimal extruding process and formula for continually producible biomass packing materials were researched by taking the green paper fiber, starch biomass material and glycerol as raw materials. The results showed: the best formula for producing biomass packaging materials was with 11% starch, 11% glycerol and 78% recycled paper fiber, with 80% moisture in raw materials. The optimal process was under the condition of three section temperature of the extruder being set at 65 ℃, 65 ℃, 80 ℃ respectively and the screw rotation speed being 50 r/min. With the optimal formula and process condition, the produced biomass packaging material sample had an optimal performance and it could be continually produced.

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王礼银,韩 霖,肖文飞,谭明曦,章宇恒,于 敏,孙 昊,钱 怡,张新昌.可连续生产的生物质包装材料配方与工艺研究[J].包装学报,2015,7(4):13-18.

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  • 收稿日期:2015-05-25
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  • 在线发布日期: 2015-11-05
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