烧结氮分压及原料粒度对Ti(C, N)基金属陶瓷表面 组织结构和性能的影响
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湖南省教育厅科研基金资助项目(21B0542);湖南省自然科学基金资助项目(2023JJ50182,2022JJ50086)


Effects of Sintering Nitrogen Partial Pressure and Raw Material Particle Size on the Surface Microstructure and Properties of Ti(C, N)-Based Cermets
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    摘要:

    Ti(C, N)基金属陶瓷烧结过程中伴随着强烈的氮分解,烧结氮分压是影响Ti(C, N)基金属陶瓷“芯-环”结构和力学性能的重要工艺参数。因此,采用不同原料粒度的Ti(C, N)粉末,分别在0.5, 1.0, 1.5 kPa氮分压及不同烧结温度下,制备了Ti(C, N)基金属陶瓷,并研究烧结氮分压、烧结温度及原料粒度对Ti(C, N)基金属陶瓷表面梯度组织结构及性能的影响。结果表明:在渗氮作用下,Ti(C, N)基金属陶瓷表层会形成无环黑芯聚集层,且随着烧结氮分压增加,表层黑芯聚集层变厚;随着烧结温度升高,样品的平衡氮分压增大,渗氮驱动力减弱,黑芯聚集层变薄;此外,Ti(C, N)原料粒度越细,烧结致密化前的脱氮反应越剧烈,样品氮损失越多,平衡氮分压越低,渗氮作用越强,且当氮分压为1.5 kPa时,陶瓷表面出现柱状渗氮组织。研究发现,在1 470 ℃、1.5 kPa氮分压下,烧结的Ti(C, N)基金属陶瓷样品表面有较厚的富黑芯层与富黏结相层,晶粒分布均匀,平均黑芯晶粒尺寸为0.69 μm,样品表现出较佳的综合性能。

    Abstract:

    The sintering process of Ti(C, N)-based cermets is accompanied by a strong nitrogen decomposition. As an important process parameter, nitrogen partial pressure affects the “core-rim” structure and mechanical properties of Ti(C, N)-based cermets. Therefore, Ti(C, N)-based cermets can be prepared by using Ti(C, N) powders of different particle size, to be sintered at 0.5, 1.0, 1.5 kPa nitrogen partial pressure and different sintering temperatures, followed by a study on the effects of sintering nitrogen partial pressure, sintering temperature, and raw material particle size on the surface gradient microstructure and properties of Ti(C, N)-based cermets. The results show that the Ti(C, N)-based cermets form a rimless black-core aggregation layer under the effect of a nitriding process, in which the surface black-core aggregation layer becomes thicker with the increase of sintering nitrogen partial pressure. As the sintering temperature increases, the equilibrium nitrogen decomposition pressure of the sample increases, the driving force of the nitriding process weakens, and the black-core aggregation layer becomes thinner. In addition, the finer the particle size of Ti(C, N) raw material, the more intense the denitrification reaction before sintering densification, the more nitrogen loss of the sample, the lower the equilibrium nitrogen partial pressure, and thus the stronger the nitriding effect will be. With a nitrogen partial pressure of 1.5 kPa, columnar nitriding structure shows on the ceramic surface. And it is found that the surface of Ti(C, N)-based cermet, when sintered at a temperature of 1 470 ℃ with a nitrogen partial pressure of 1.5 kPa, has the thickest black core-rich layer and binder-rich layer, with a homogenous grain distribution and an average black-core grain size of 0.69 μm, where the sample is characterized with the best comprehensive properties.

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周仕欢,陈信锗,刘 钢,苏振华,李银芝,罗双兰,颜练武,彭英彪.烧结氮分压及原料粒度对Ti(C, N)基金属陶瓷表面 组织结构和性能的影响[J].湖南工业大学学报,2023,37(5):52-59.

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  • 收稿日期:2023-02-11
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  • 在线发布日期: 2023-07-04
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