基于响应面实验设计的电泳工艺研究
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Study on Electrophoresis Technology Based on Response Surface Analysis Design
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    摘要:

    利用响应面实验设计方法研究了电泳工艺对漆膜厚度与附着力的影响。首先,通过实验分析,确定电泳电压、时间和固体物质量分数为关键工艺参数,并利用中心复合实验方法设计了3因子工艺实验,研究了不同工艺组合对漆膜性能的影响。然后通过minitable软件分析测量所得漆膜厚度与附着力,得知其P值小于0.05,R2值大于98%,证明拟合曲线有效,并得出了各因子与漆膜厚度、附着力的函数关系。拟合优化后得知,当固体物质量分数为21.9%、电压为283.4 V、时间为279 s时,所得漆膜的综合性能最佳,膜厚约26.45 μm,附着力约6.12 MPa。最后,通过实验确认,得知该工艺条件下的漆膜性能与理论值误差为2%左右,且经批量生产验证,该工艺条件下的漆膜质量稳定,综合性能较佳。

    Abstract:

    A research has been conducted on the effect of electrophoretic technology on the thickness and adhesion of electrophoretic paint film by using the response surface method. The electrophoretic voltage, time and solid mass fraction have been determined as the key parameters based on experimental analysis. By adopting the central composite experiment method, a three-factor process experiment has thus been designed, followed by a study on the effects of different process combinations on the properties of paint film. Then the film thickness and adhesion can be measured by a minitable analysis, with a P value being less than 0.05 and R2 value more than 98%, thus verifying the validity of the fitting curve, with the functional relationship between each factor and film thickness and adhesion finally obtained. The results show that, with the solid fraction being 21.9%, the voltage 283.4 V and the time 279 s, the film, with a thickness of about 26.45 μm, and an adhesion of about 6.12 MPa, exhibits the best comprehensive performance. Finally, the experiment confirms that the error between the film performance and theoretical value is about 2%, and the stability of the film quality with its optimized comprehensive performance can be verified by the batch production.

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陈龙富,罗立善,罗竹青,冯 鹏,龙 浪,袁正军,吕尚君.基于响应面实验设计的电泳工艺研究[J].湖南工业大学学报,2019,33(4):59-65.

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  • 收稿日期:2019-02-20
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  • 在线发布日期: 2019-07-10
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