螺旋锥齿轮数控磨削表面粗糙度的建模与分析
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国家重点基础研究发展计划资助项目(2005CB724104),湖南省高等学校科学研究基金资助项目(07C235)


Research on Surface Roughness for Multi-Axis NC Grinding of Bevel Gearr
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    摘要:

    根据螺旋锥齿轮的数控磨削原理和齿面数学模型,分析了单面法用直口杯砂轮展成螺旋锥齿轮时表面粗糙度的形成机理与影响因素。基于加工运动轨迹分析方法,进行了数控磨削齿面的节点和接触迹线矢量计算,通过网格划分,将磨削3D理论残留面积高度转化为沿齿高方向各横向截面上的2D理论残留面积高度的计算,并考虑磨削齿面材料的耕犁塑性变形,建立了磨削表面粗糙度的计算模型。通过弧齿锥齿轮小轮的磨削表面粗糙度Ra值的计算和试验验证分析,结果表明:齿轮展成速度增大时,Ra值略有增加;砂轮速度提高时,Ra值可明显降低;当磨削深度a大于0.1 mm时,Ra随a变大而增加显著;其他因素对Ra也有不同程度的影响;Ra实测值与计算值的相对误差最大绝对值为17.1 %,说明磨削表面粗糙度的理论建模有较好的精度,为螺旋锥齿轮磨削质量的控制奠定了基础。

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    Abstract :According to NC grinding principle and the tooth mathematical models of bevel gear,the forming principle and influencing factors of generating surface roughness of bevel gear are analyzed by the single blade method which used for the cup-shaped grinding wheel. Based on the analysis method of machining motion trajectory,the nodes and contact line vectors of NC grinding tooth are computed. Calculations of 3D theoretical residual area height are translated from ones of 2D along tooth highness cross section by grid compartmentalization,and the computing model of grinding surface roughness are setting up by taking a plastic scratch distortion into account. The computing and test validation analyzing results of grinding tooth surface roughness Ra of spiral bevel pinion have many. Firstly,the Ra values are raised a little as increasing the generation speed,while they are distinctly decreased as increasing the wheel speed. Secondly,when grinding depth(a) is more than 0.1 mm,they are increased greatly as heightening a,and also affected differently by other factors. Finally,the maximal absolute value of relative error between testing Ra values and computing ones is 17.1 percent,this display that the theoretical model of grinding tooth surface roughness has better precision. These provide a foundation for the control of grinding tooth quality of bevel gear.

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明兴祖,胡京明,刘赣华.螺旋锥齿轮数控磨削表面粗糙度的建模与分析[J].湖南工业大学学报,2009,23(2):37-44.

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  • 收稿日期:2009-02-16
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  • 在线发布日期: 2015-09-02
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